mcs150: trim FMCSA instruction pages from form templates

The official MCS-150/150B/150C PDFs ship with 8 (150/150B) or 4 (150C)
FMCSA instruction/example pages before the actual fillable form. We were
generating + faxing/submitting all of them. Trimmed the source templates
down to the FORM pages only:
  MCS-150  11 -> 3 pages (289 fields preserved)
  MCS-150B 12 -> 4 pages (349 fields preserved)
  MCS-150C  6 -> 2 pages (33 fields preserved)

The filler iterates writer.pages (no absolute index) and signature
anchors are derived dynamically via enumerate(reader.pages), so no
page-specific markup needed fixing. Removed one-off diag script.
This commit is contained in:
justin 2026-06-10 13:25:07 -05:00
parent 4447905864
commit 386467bedf
5 changed files with 10 additions and 62 deletions

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@ -1,55 +0,0 @@
"""Diagnostic: inspect the actual MCS-150 fill output.
Reports, per page: the AcroForm fields present (name + value + rect), and the
rendered text, so we can see WHERE data lands vs WHERE the blank/example fields
are. Run in the workers container against the live template + a fresh fill.
"""
import sys, json
sys.path.insert(0, "/app")
from pypdf import PdfReader
TEMPLATE = "/app/docs/MCS-150 Form.pdf"
def field_rows(reader, label):
print(f"\n===== {label} =====")
for i, pg in enumerate(reader.pages):
annots = pg.get("/Annots")
if not annots:
continue
annots = annots.get_object() if hasattr(annots, "get_object") else annots
rows = []
for a in annots:
o = a.get_object()
t = o.get("/T")
if t is None and o.get("/Parent"):
t = o["/Parent"].get_object().get("/T")
v = o.get("/V")
rect = o.get("/Rect")
ft = o.get("/FT")
if t:
rows.append((str(t), str(ft), str(v) if v is not None else "", [round(float(x)) for x in rect] if rect else None))
if rows:
print(f"-- PDF page {i+1} ({len(rows)} fields) --")
for name, ft, val, rect in rows:
vstr = f" = {val!r}" if val else ""
print(f" {name} [{ft}]{vstr} rect={rect}")
# 1) the template as-is — what fields + any example values?
r = PdfReader(TEMPLATE)
field_rows(r, "TEMPLATE (original)")
# 2) a fresh fill
from scripts.document_gen.templates.mcs150_pdf_filler import fill_mcs150
intake = {
"dot_number": "1609564", "legal_name": "MITCHELL W ALLEN",
"dba_name": "", "entity_type": "sole_proprietorship",
"business_street": "123 Main St", "business_city": "Town",
"business_state": "TX", "business_zip": "75001",
"phone": "5125551234", "ein": "123456789",
"signer_name": "Mitchell W Allen", "signer_title": "Owner",
"power_units": "2", "drivers": "1",
}
p = fill_mcs150(intake, order_number="DIAG")
print("\nfilled file:", p)
field_rows(PdfReader(p), "FILLED")

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@ -4,10 +4,12 @@ Fills the official FMCSA MCS-150/150B/150C fillable PDF forms using
intake data from the order. Produces a ready-to-fax or electronically intake data from the order. Produces a ready-to-fax or electronically
submit PDF. submit PDF.
Forms stored at: Forms stored at (FORM pages only -- the FMCSA instruction/example pages are
docs/MCS-150 Form.pdf standard (289 fields) trimmed off the source PDFs so the filled output is fax/submit-ready and never
docs/MCS-150B Form.pdf hazmat safety permit (349 fields) includes the instruction pages):
docs/MCS-150C Form.pdf intermodal equipment (33 fields) docs/MCS-150 Form.pdf standard (3 pages, 289 fields)
docs/MCS-150B Form.pdf hazmat safety permit (4 pages, 349 fields)
docs/MCS-150C Form.pdf intermodal equipment (2 pages, 33 fields)
Usage: Usage:
from scripts.document_gen.templates.mcs150_pdf_filler import fill_mcs150 from scripts.document_gen.templates.mcs150_pdf_filler import fill_mcs150
@ -209,9 +211,10 @@ def fill_mcs150(intake: dict, order_number: str = "") -> str:
checkbox_on["certifyBox"] = True checkbox_on["certifyBox"] = True
# ── Apply fields to PDF ────────────────────────────────────────── # ── Apply fields to PDF ──────────────────────────────────────────
# Apply text-field values to every page. The fields live on pages 9-11 of # Apply text-field values to every page. The template ships with only the
# the official form, so we update across all pages (pypdf silently ignores # fillable FORM pages (the FMCSA instruction pages are trimmed off the
# field names not present on a given page). auto_regenerate=True makes pypdf # source PDF so we never fax/submit them), so we update across all pages
# (pypdf silently ignores field names not present on a given page). auto_regenerate=True makes pypdf
# build appearance streams from the values, so viewers that ignore # build appearance streams from the values, so viewers that ignore
# /NeedAppearances (Preview, Chrome) still render the text. # /NeedAppearances (Preview, Chrome) still render the text.
text_values = {k: v for k, v in field_updates.items() if v} text_values = {k: v for k, v in field_updates.items() if v}